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Model : 0130 (150 mm)

A vacuum leak tester is a sophisticated quality control instrument that is utilized to assess the sealing integrity and performance of sealed products, components, pipelines, and assemblies. The device accomplishes this by creating a controlled vacuum in the test chamber or system and measuring the pressure fluctuations over time. Once the vacuum system is engaged, an increase in air or gas is detected by the increase in pressure in the system. Minor increases in vacuum would identify a possible defect in the sealed test specimen. The vacuum leak test method is applicable for various industries, particularly where the air-tightness of products in packaging or the reliability of systems is critical. 

 

Overview 

A vacuum leak tester is a highly accurate testing tool that determines sealing integrity, components, products, and packing by measuring the occurrence of leaks. The vacuum decay principle is employed by the tester that generates a vacuum in a test chamber or sample and monitors pressure variations with time. In many cases, if pressure rises, then it's an indication of air or gas leaking from the sample. 

Leak testing with a vacuum decay is a non-destructive testing method that provides product assurance and an airtight seal. Leak testing with a vacuum decay principle is a necessary testing methodology that is highly respected in leak testing standards as well as industries (packaging, automotive, pharmaceuticals, electronics) that require the assurance of leak-proof performance with quality sealing.

How Does a Vacuum Leak Tester Work? 

A vacuum leak tester operates on the principle of developing a vacuum inside a sealed chamber with the test sample inside. After attaining the desired vacuum, the system is sealed, and the pressure is noted for a given time. If the pressure remains unchanged, then the sample is leak-free; any increase in pressure, however, indicates a leak because air or gas has diffused into the chamber. This process is part of the vacuum decay technique, which allows for non-destructive and quantitative detection of leaks, even those so small as to be undetectable visually or by feel, so that the product can be assured to be sealed or package integrity and product quality fit for many industrial uses.

Benefits of the Vacuum Leak Tester 

Precise Leak Detection:

The vacuum leakage tester provides highly accurate results and is capable of detecting very small leaks, which would not easily be found by standard methods. Accurate results provide assurance of outstanding product quality, preventing defects and ensuring the integrity of sealed systems in situations such as packaging, automotive, and pharmaceuticals.

Non-Destructive Testing:

The vacuum leak test does not destroy or otherwise damage the test sample, unlike destructive testing methods. The product remains functional and verified for sealability, and is therefore ideal for quality control processes requiring the original state of components and packaging to remain intact.

Increased Product Reliability:

Vacuum leak testers enhance product life and reliability through impermeable sealing and the reduction of leakage risks. The end result is the improved product performance, lower failure rates during transport or in storage, and increased customer satisfaction when safety and accuracy are everything.

Simple to Use and Quick Results:

Vacuum leak testers incorporate easy-to-use interfaces and automated processes that reduce complicated testing methods. The vacuum leak testers generate quick, repeatable results using a minimal amount of time and effort to improve and assure quality control testing standards when testing multiple samples or batches of production. 

Affordable Quality Control

Utilizing vacuum leak testing decreases product rejections, minimizes material waste, and avoids avoidable costly recalls.  Its validity and precision help save money and maintain costly quality assurance criteria for manufacturers and regulatory compliance for long-term savings.

Applications 

Packaging Integrity Testing:

Vacuum leak testers are widely used in testing packaging airtightness of food, pharmaceuticals, and medical devices. Leak detection is critical for ensuring product safety, increasing shelf life, and preventing contamination, which is a key step in quality control for consumer and industrial applications. 

Automotive Component Testing:

Vacuum leak testers also provide airtight sealing tests for automotive applications. They measure the sealing of fuel systems, radiators, hoses, and other components. Early leak detection helps prevent failures, improve vehicle safety, and help comply with industry regulations for performance and durability over a wide range of operating conditions. 

Electronics and Semiconductor Testing:

Vacuum leak testing is used to test the hermetic sealing of electronic enclosures, sensors, and semiconductor packaging. It will prevent moisture ingress, protect sensitive circuitry, and ensure device reliability, particularly where high-accuracy electronics are used in sectors such as aerospace, medical devices, and plant automation.

Pipework and Assembly Testing:

The test is used to test the integrity of piping or valve assembly with complicated structural systems. Through leaks in pressure or vacuum systems, the manufacturers achieve safe operation, reduced fluid loss and reduced risk to the environment, specifically in the chemicals, oil and gas sectors.

Why Choose Presto Instruments Vacuum Leak Tester 

The Vacuum Leak Tester from Presto Instruments offers accurate, fast, and reliable detection of leaks in a variety of industrial applications. Using sophisticated vacuum decay-based technology, it can accurately detect even the tiniest leaks without compromising the integrity of the test sample. The easy-to-use features of the product, quick testing cycle times, and the ability to integrate with other automation make the test process simpler and more effective for quality control processes. Designed to be tough and dependable in performance, this leak detector represents a great solution for packaging, automotive, medical, and/or electronics industries. Presto Instruments offers added value to any user looking to provide additional confidence in product reliability, meet standards in the industry, and ensure the highest quality sealing integrity in even the most critical applications.

Presto Instruments is a leading manufacturer and supplier of Vacuum Leak Tester Digital-ECO with printers For the best price, contact us for a quote or call now!

 

Features & Highlights

To Know more about information visit- Vacuum Leak Tester

  • Precision Testing: Ensures highly accurate and consistent results, crucial for maintaining quality control.
  • Global Standards Adherence: Strictly complies with international quality standards, ensuring the highest level of testing integrity and reliability.
  • NABL Approved Calibration: Provided with a calibration credential that is acceptable to NABL approved labs, guaranteeing precise and trustworthy calibration.
  • Enhanced Accuracy and Repeatability: Utilizes microprocessor-based controls for superior accuracy and repeatability in testing.
  • Standards Conformance: Meets USP 28 packaging practice specifications, ensuring compliance with industry standards.
  • Efficient Vacuum Mechanism: Features an automatic sample testing mechanism through an easy vacuum process, streamlining the testing procedure.
  • Versatile Functionality: Incorporates settings for pressure, inlet vacuum pressure, and a pre-set timer function, providing versatile testing options.

A vacuum leak tester is a highly accurate tool to test the sealing integrity of products, components, and assemblies. It generates a vacuum within a test chamber and measures pressure changes over time. Pressure increase would mean leakage of air or gas, assuring product reliability and airtight performance.

 

Yes. New vacuum leak testers are very sensitive and can identify micro-leaks that are undetectable to the naked eye, so even small sealing defects are detected before the product is released into the marketplace.

 

Vacuum leak testing is very precise if properly calibrated. It can measure leaks as little as a few microns, offering consistent, repeatable results for quality control in applications such as packaging, automotive, electronics, and medical devices.

 

The Vacuum Leak Tester costs between INR 80,000 to INR 450,000, varying with features, model, and brand.

 

Vacuum leak testing, an indirect method, avoids the destructive nature of other techniques such as dye penetration, pressure decay or bubble tests, while being very sensitive and quicker than the latter techniques.  It can also accurately identify very small leaks without sample destruction, which is ideal for higher precision applications and quality-based processes.

 

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